Baron Zemo’s mask is pretty iconic and when it appears in Falcon and Winter Soldier, you know something is about to go down!

This was a build directly from Odin Makes, I downloaded the pattern and cut and stuck everything together. A couple of interesting tools, a leather prick-wheel (I’m sure there’s a name for it) to mark the stitch hols and a custom roller made from 8 40mm washers which I spaced out on a small paint roller handle to press the textures into the EVA foam after I’d softened with a heat gun.

Odin’s pattern is available here along with the Flag-Smasher mask which I also made!

Oh and this is wearable!


  • 6mm HD EVA foam for helmet base
  • 2mm EVA foam for ‘cloth’ covering
  • Contact adhesive
  • Liquitex Deep Violet acrylic paint


  • Craft knife
  • Rotary tool and sanding drums
  • Leather hole pricker wheel thing
  • Custom embossing roller